Allied SUPERslab floors

December 7th, 2011

We first used the Allied SUPERslab on Covent Garden House in 2006, it quickly became apparent at the obvious advantages in the finished floors properties as well as the significant labour savings.  We have since used them on a variety of new builds as well as to add on to existing conventional floor designs, such as at Bethsaida resthome.

Basically an Allied SUPERslab design is an engineered floor system which sits on top of an excavated flat site and incorporates a grid of concrete beams formed between 220mm high polystyrene pods with an 85mm top floor layer. Ultimately resulting in a stronger and better insulated floor than a conventional 100mm floor design.

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Typical layout of a pod floor with beams formed between pods.

 

 

 

 

 

 

 

 

 

 

We have worked recently with Allied Concrete Blenheim to try and promote the use and benefits of the system, although widely known about it is sometimes thought to be a more expensive option. We believe however we can produce a SUPERslab design for a very competitive price. From around $95 per square metre for a 150-200 square metre house to around $85 per meter for houses 300 metres in area and larger. Pricing ultimately depending on final design. Although incorporating an increase in steel and concrete main savings are made in excavation costs and labour. With a standard house taking usually 3 days to complete. As opposed to several weeks for a conventional foundation and floor design. In the end you also end up with a better product. Allied are also currently using 300mm high polystyrene pod design in Christchurch as a stronger option as well as designing a completely insulated floor system.

 

For more information check out the Allied website the Expol website or simply get in touch with us via contact page on our website.

 

 

 

 

 

 

Another finished build in Fairhall

November 27th, 2011

In June this year we began another house in Fairhall.  Sitting on an Allied super slab floor which proves ideal for producing a nicely insulated floor. The house is of timber framed construction with 140mm exterior walls to increase allowable insulation in the walls, a combination of 400mm polystyrene and R2.8 wall batts were used. The owners settled upon using Hardies linea weatherboards for the entirety of the house’s cladding. Internally one of the main features is the aluminium cavity sliders used to separate the living areas from the rest of the house. With the house itself nearing completion we also dabbled in landscaping.  Extensive areas of Vitex watershed decking as well as areas of exposed aggregate paths and patios providing a great finish to the whole project. For a better idea of the project check out the photos below.


Mark

Working as part of the Christchurch reconstruction process.

August 29th, 2011



Earlier in the year John and myself spent around 8 weeks working in Christchurch scoping houses as part of the reconstruction process. We were contracting on behalf of MWH  Mainzeal who are responsible for the reconstruction of houses for several insurance companies. Basically our role was to “scope” houses, quantify damage to the houses and land and the remedial action required. Which ranged from basic repainting of a room to uplifting a house for repairs and in some situations make a recommendation that a total rebuild was a more economic or practical option than repairs.


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All houses whether 90m3 villas or 700m3 executive houses were assessed using the same systematic process. Each house was checked for level using a zip-level and walls checked for plumb to determine which walls were racked. The damage and remedial action was all recorded in codes easily understandable for people behind desks with no practical building experience, from which costings for repairs would be made. Although the process for scoping each house was uniform, damage to houses was far from it. It could range from cracking in gib-board joints to foundations completely blown apart.

523First impression of seeing Christchurch since the February earthquake was simply the share scale of damage. The amount of houses damaged and roads and services effected. You begin to get an appreciation for how long rebuilding of the city and suburbs will take. Visiting individual houses and recognizing the work required to repair homes further reinforced this. Houses requiring uplifting to repair foundations and piles as well as houses requiring removal of brick veneers seemed countless.



From a builders perspective it was an interesting experience and gave an indication of how building materials and practices stand up to such an event. It was encouraging to see how well houses of timber framed construction had coped with the stresses put upon them. Houses which on first impressions looked write-offs and had completely shifted of their foundations and were hundreds of millimeters out of level. But on viewing the inside, damage was surprisingly little. The most simple conclusion to make is that no matter how well a house may be built it is the land which it sits on that will ultimately determine how it will fare in a large earthquake.

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Change for John Thompson Builders in 2011

June 17th, 2011

The beginning of this year saw several changes at John Thompson Builders. John made a decision many months ago to take a lesser role in the running of the business and let both his sons (Simon and myself) take over as Directors. This took affect at the beginning of April this year. John retains an important part of the business, he however gets to enjoy a bit more time on the tools and a bit less time at weekends and weeknights spent doing bookwork.

We are very proud of the reputation our father has built over the years and never had any doubt about changing the fundamental ideas in which the business has operated. An emphasis on high quality work and maintaining quality service throughout the building process as well as afterwards.

We have recently begun construction of another house on Wrekin road in Fairhall as well as finishing off other projects. John and I have also spent several weeks assessing earthquake damaged houses in Christchurch. A very interesting exercise from a builders perspective.


Mark Thompson

Cladding nears completion at Wrekin road.

February 5th, 2011

Over the past few months much work has gone into forming the the internal gutters, soffits and cladding of the house. All aluminium joinery is now in place as well as cedar fascia and roof cladding is complete. Cladding of the building is now in the final stages with only small areas of brick remaining to be finished. The exterior of the house is a combination of grooved plywood, vertical shiplap Cedar weatherboards and areas of Brick. 3 different widths of Cedar weatherboard were used providing a unique finish which has proved very effective. The bricks have been laid with random bricks laid slightly proud to create a more interesting finish, with brick areas to be painted upon completion.

With cladding complete our focus will be on interior linings. Ply wood, gib board, rimu t and g and bricks will all be used as part of the interior linings.

Click on the photos below for a better look progress so far


Wall framing, roof framing and Hunterbond.

October 27th, 2010

The appearance of the site at Double Cove has changed greatly over the last 2 weeks. Hunterbond which will act as flooring to the first floor and ceiling to the ground floor was fixed in position. The weight of each plank providing the main challenge as we moved them into place. We then began immediately forming the roof areas of the second stage working from North to South. Two areas of coloursteel roofing are standard timber rafter construction while an area of butyl membrane is formed with packers on an area of Hunterbond which acts as the ceiling to the room below. Walls had to built to the most Southern part of the site to help support the roof which is starting to help give the project it’s final shape. We will continue framing external walls this week with the aim of getting the building ready for wrapping.

Check out the photos below for an idea of recent progress





A large project at Wreckin Road, Fairhall

October 24th, 2010

With one crew working at Double Cove over the past few weeks, another crew have been working on a large home situated overlooking the Wairau Plain on Wrekin Road near Fairhall.  The project is now nearing readiness for the roofing, with all wall framing and structural steel in position. Butyl membrane is used on one small area with the roof being predominantly  5 rib zincalume. One interesting aspect of the design being the internal gutters concealed  behind cedar fascia. There are many other unique features of this house which I will touch on as the project progresses. The home promises a fantastic final product with amazing views of the Wairau Valley with the North Island also clearly visible.


Stage 2 begins at Double Cove.

October 3rd, 2010

Structural steel in position.


Early last week saw the 3rd barge load of material lifted by helicopter onto site at Double Cove. Mainly structural steel, framing timber and ply. In all over 55 lifts took place in just over 2 hours.

Over the following 2 days we worked alongside a team from Eckford Engineering to position the majority of the structural steel into place. With this now in position, construction of the floor areas has begun.  We have started forming the lower floor framing which is standard joist design. Other areas will utilise Hunterbond engineered timber flooring, this can be seen in photos of a previous post. Once these areas are complete we will follow on with wall framing to all areas.

With plenty to keep us busy at the moment we are currently working with one team full time at Double Cove. While another team is working on another new home at Wrekin Road, Fairhall. Currently at framing stage i hope to get some photos of this project posted later in the week.

Mark.




Opening of wing at Bethsaida resthome.

August 18th, 2010

The above new wing at Bethsaida had it’s official opening last week. The new wing contains 12 units and en-suites as well as a lounge, service and storage room. Extensions to the dining room, managers office, scooter room and a new activities room are also now complete, as well as several smaller alterations throughout the complex. We have been a permanent fixture at Bethsaida for the previous 5 months and would like to thank the staff at Bethsaida for their hospitality and flexibility while work was being carried out.

Mark Thompson.







Bethsaida and stage one at Double Cove near completion.

August 2nd, 2010

It has been a busy Winter so far for us. With work at both Bethsaida  Resthome and Double Cove in full swing.

At Bethsaida the new Northern wing of 12 new units is near completion, with the final fit out in progress. Work on the dining room extension is also nearing completion with gib stopping currently underway.

With the cladding of the top levels at Double Cove complete, internal lining has begun. Intello membrane is used on all external surfaces to create an airtight barrier helping to maximise the value of the insulation. Plywood is the main internal lining while concrete filled polystyrene walls are finished with a Sto plaster system. In the next few weeks we will be completing the finishing touches to stage 1. With anticipation that we will comence stage 2 in early Spring.>